IWS Maintenance Specialist

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• Enhance operational efficiency by aligning people, processes & technology.
• BTech / BSc degree Mech or Electrical Engineering; Lean/Six Sigma qualification.
• 5+ years in a manufacturing environment. Experience in implementing IWS plus TPM

Overview:
Our client offers exciting careers in a leading manufacturing environment where digital and human ingenuity work together. They create innovative solutions with integrity, a passion for performance, and care for their people and our world. If you have an entrepreneurial spirit, a passion to perform, and are interested in the chance to work in different countries and cultures around the globe, you should consider becoming part of this established manufacturing giant who has been in business locally and internationally for more than 50 years.

Purpose of the Position:
The IWS Maintenance Specialist will support the implementation, optimization, and maintenance of the company’s Management System at their factory in Richards Bay. This role focuses on enhancing operational efficiency by assisting in the alignment of people, processes, and technology, promoting continuous improvement, and ensuring adherence to standardized workflows.

Key Performance Areas:

System Implementation Support

• Assist in deploying IWS methodologies across various departments.
• Ensure compliance with established Maintenance Management Systems / IWS standards and procedures.

Process Analysis and Optimization

• Analyse existing workflows to identify areas for improvement.
• Collaborate with teams to implement Lean Manufacturing and Continuous Improvement initiatives.
• Identifying and executing projects to enhance operational reliability.
• Supporting teams in failure investigation and root cause analysis.
• Compiling statistics and conducting Pareto analyses for equipment failures and planned downtimes.
• Adopting a proactive approach to holistically addressing emerging challenges.
• Driving initiatives to optimize costs and enhance the availability of machinery, equipment, and technological systems.

Training and Development

• Conduct training sessions to educate staff on IWS principles and best practices.
• Provide ongoing support to teams to foster a culture of continuous improvement.

Performance Monitoring

• Collect and analyse data to assess the effectiveness of implemented systems.
• Prepare reports on key performance indicators (KPIs) and suggest corrective actions when necessary.

Cross-Functional Collaboration

• Work closely with cross-functional teams to ensure seamless integration of IWS processes
• Support the Management System Lead in coordinating improvement projects and initiatives

Minimum Requirements:

• BTech / BSc degree in Mechanical or Electrical Engineering.
• Lean / Six Sigma qualification advantageous.
• 5+ years of experience in a manufacturing environment.
• Proven experience in implementing Integrated Work Systems (IWS).
• Familiarity with Total Productive Maintenance (TPM), Lean Manufacturing, and Continuous Improvement practices.
• Familiarity with tools like Fishbone Diagrams, Pareto Analysis, Effects Analysis (FMEA).
• Experienced in maintenance strategies and systems with strong focus on breakdown elimination.

Preferred Skills:

• Analytical Skills: Ability to analyse processes and performance metrics to identify improvement opportunities.
• Training Abilities: Experience in conducting training sessions and workshops.
• Communication Skills: Strong English verbal and written communication skills.
• Team Collaboration: Ability to work effectively within cross-functional teams.
• Problem-Solving: Proficiency in identifying issues and implementing effective solutions.
• Forward-thinking mindset to anticipate future challenges and opportunities.
• Skilled at communicating the value of new systems and processes to stakeholders.
• Ability to teach, coach, and develop others.

Additional Preferences:

• Preference will be given to South African citizens.
• Placements will be made according to our client’s Employment Equity Plan.

Reporting to:
Management Systems Lead

Position type:
3-year fixed term contract

Salary:
Basic: R100 000 – R115 000 p.m. CTC

Location:
Richards Bay – Site-based